- Land & Building :
The plant is spread in around 5 acres, with a built up area of approximately 100000 sqft.
- Production :
RIPL‘s foundry casting capacity is 9000 tonnes per year. And machining facility is around 3000 tonnes per year.
- Melting :
We are having two induction furnaces from Inductotherm India, 1.5 MT/ 1200 Kw and 750 KG/ 750 kw each. The total liquid metal capacity of both furnaces adds up to 3.0 mt/hr .Taking monthly capacity to 1000 MT of Liquid Metal.
- Moulding & Sand Plant :
We have completely mechanised machine moulding, sand plant solutions provided by Rhino Machines, Gujarat (India). Keeping up in principle with the company motto of constant technology up gradation, the company has installed latest planetary mixer from Fondarc, France. Two Semi Automated Moulding Lines of Disa Make Arpa 450 and Arp 300.
Flask size : 620x550x100/150/200.
- In-house Tooling Design & Development :
We have dedicated engineers for design, development and validtation of tooling like patterns, jigs and fixtures for faster lead times and change upgradation using 3D design and Casting simulation Softwares.
A dedicated engineering team works to ensure that the products are always confirming to the buyers stringent requirements.
- Lab & Testing :
We have fully equipped lab for testing. Physical Testing lab includes equipments such as Optical Brinell hardness Tester, UTM, Optical Emission Spectrometer, Metallurgical Microscope with Image analyzer, Surface table etc. Chemical analysis includes online CSi analyser, Portable Pyrometer and complete wet analysis equipment. Sand being a integral component of quality castings is tested in every lot for GCS, Moisture, Permeability, Compactibility etc. using our in house Sand lab from Versatile.
- Fettling & Surface Treatment :
Two table type machines and one hanger type machine, Angle Grinders, Shaft grinders, Pedestal grinders. We also provide custom paint finish of various types including High gloss, Matt, Poly urethane, Metallic and epoxy.
- Machine Shop :
We are equipped with most modern CNC lathes, VMC machine, HMC machine, Radial drills, conventional lathes and milling machine to provide precision machined castings to customers.
- Final Inspection and Testing :
Depending upon customer and product requirement
we provide various support services like :-
100% Inspection and Identification,
Ultra sonic and other NDT Testing
Third Party Inspection
- Paint Shop :
We have dedicated paint shop for cast/machined components with paint booth facility. All types of coatings such as PU , Powder coating, finish gloss painting facility can be provided for parts . Types of tests such as Gloss level, Thickness can be done with available testing equipment .